CNG Bio Fuel Machines

A complete raw-material value chain for CNG, Gobar Gas & Natural Gas plants — RainGun-irrigated Napier grass, harvested, chipped and shredded into ready biomass feedstock.

250 T
Tons / Acre / Year — India's Highest Napier Yield
20 ft
Max Napier Plant Height
45 Days
Cutting Interval
Zero
Chemical Fertilizer Used

CNG, Gobar Gas and Natural Gas plants all need a steady, high-volume supply of prepared biomass. Thumba supplies the machinery for every stage of that supply chain — from irrigating the raw material crop through to delivering uniform, ready-to-feed chipped and shredded biomass.

The Raw Material Value Chain

Four stages, four machines — all supplied by Thumba.

1

Raw Material Cultivation

High-yield Napier grass grown with RainGun irrigation.

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2

Harvesting Napier Grass

Cut every 45 days, machine-cutting compatible.

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3

Chipping Raw Materials

Cut into small, uniform pieces for further processing.

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4

Shredding & Grinding

Ground into fine, uniform biomass feedstock.

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Napier grass fodder field grown with RainGun irrigation

Step 1 — Raw Material Cultivation Using RainGuns

Napier grass grown under RainGun irrigation delivers India's highest recorded yield for this application — a direct result of uniform, rainfall-like coverage across the full field with no dry pockets.

  • 250 tons/acre/year — India's highest yield
  • Napier plants reach up to 20 feet at full maturity
  • 45-day cutting interval keeps the crop tender
  • Compatible with machine cutting for consistent supply
  • No chemical fertilizer used — complete organic/natural farming
  • Very low production cost per ton of raw material
View RainGun Systems for Fodder Crops ›

Step 2 — Harvesting Napier Grass

Cutting every 45 days — well before the crop reaches its full 20-foot height — keeps Napier grass tender and consistently sized, which is what makes it compatible with machine cutting rather than relying on manual labour for every harvest cycle. This regular, predictable cutting interval is what lets a Napier plot supply a CNG, Gobar Gas or Natural Gas plant on a continuous schedule rather than a single seasonal harvest.

View Fodder Harvesting Machines ›

Step 3 & 4 — Chipping, Shredding & Grinding of Raw Material

Harvested Napier grass is first chipped into small pieces, then shredded and ground into fine, uniform particles. This size reduction is essential for feeding a CNG, Gobar Gas or Natural Gas plant digester consistently — uneven feedstock leads to uneven gas output.

Thumba's chipper and shredder range covers portable single-phase 2 HP units up to industrial 50 HP machines, with output capacities from 300 kg/hour up to 3,000 kg/hour depending on model.

View Chipper & Shredder Models ›
Chipper and shredder machine processing raw biomass material

Common Questions

What is the CNG Bio Fuel Machines value chain?

It is the complete set of machines needed to turn a fodder crop into ready feedstock for CNG, Gobar Gas and Natural Gas plants: RainGun irrigation for high-yield Napier grass cultivation, harvesting, chipping and shredding/grinding into uniform biomass. Thumba supplies the machinery for every stage of this chain.

Why is Napier grass used as the raw material?

Napier grass gives India's highest recorded yield for this purpose — up to 250 tons per acre per year — with a cutting interval of just 45 days. It grows without chemical fertilizer, keeping production cost very low, and is fully compatible with machine cutting for consistent, large-scale supply.

How tall does Napier grass grow, and does that affect harvesting?

Napier grass can reach up to 20 feet at full maturity, but for biomass production it is cut on a 45-day interval — well before it reaches full height — which keeps the crop tender and easy for machine harvesting.

What do the chipping and shredding machines do in this chain?

After harvesting, Napier grass and other agricultural residue is chipped into small pieces and then shredded/ground into fine, uniform particles. This size reduction is essential for consistent feeding into CNG, Gobar Gas and Natural Gas plant digesters. Thumba's chipper and shredder range covers 2 HP portable units up to 50 HP industrial machines.

Is chemical fertilizer required to hit the 250 T/acre/year yield?

No. This yield is achieved through complete organic or natural farming with RainGun irrigation — no chemical fertilizer is used, which also keeps production cost very low.

Can an existing farm switch to this raw-material value chain?

Yes. Farms already growing fodder or with irrigation infrastructure can typically adapt with the addition of RainGun irrigation for the Napier crop and Thumba's harvesting, chipping and shredding machines — no new land is required beyond what is already under cultivation.

Related Machines in This Value Chain

RainGun and Sprinkler Irrigation Systems
RainGun & Sprinkler Systems

Irrigation for high-yield Napier grass cultivation.

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Manual Fodder Harvester
Manual Fodder Harvester

Cuts tall fodder crops including Napier grass.

View Details
Chipper and Shredder Machines
Chipper & Shredders

Chips and shreds biomass into uniform feedstock.

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Dairy Sewage and Slurry Pump
Dung & Slurry Pumps

Transfers cattle dung slurry directly to Gobar Gas plants.

View Details

Set Up Your CNG Bio Fuel Raw Material Chain

Tell us your land size and target plant capacity — we'll recommend the right RainGun, harvesting, chipping and shredding machines for your CNG, Gobar Gas or Natural Gas project.

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