Hyderabad Region — 40 Nozzles on a Single 1 HP Motor

Since 2012 · 5+ Projects · Machine Side Dust Control · 200 TPH Crushers · Hyderabad

They didn't take our word for it. They went to Chennai and looked at the machine.

40
Nozzles in One Project
1 HP
Single Phase Motor, Total
2012
Erection Started
5+
Projects in the Region
A large crusher unit of the type fitted with Thumba machine side dust control in the Hyderabad region

Two units of this class were covered by 40 nozzles on one 1 HP motor.

A Referral That Travelled from Chennai

In 2012 a reputed construction company in Hyderabad contacted us about dust control for their big crushers. They had come to us through their friend and business circle in Chennai.

What matters is what they did next. They knew about our project at NAPC in Chennai, and rather than take a description on trust they went and saw it directly, running in the crusher unit. Then they finalised the order.

Two Big Units, 40 Nozzles, One 1 HP Motor

The order was for complete machine side dust control for their two units located near Hyderabad. Because these are big units, the project used 40 nozzles — a large layout by any standard.

All 40 nozzles run on one single phase 1 HP motor, and complete dust control was achieved. This is the clearest demonstration we have of the principle behind the whole system: the answer to a bigger plant is more nozzles, not a bigger pump. The suppression comes from mist particle size and placement, so the electricity bill barely moves whatever the plant size.

The customer was very excited with the technology and recommended us to nearby mining industries. More than 5 projects have followed in the region, all of them machine side dust control on crushers around the 200 TPH class.

Machine side water mist dust control fitted at a crusher, the system supplied across the Hyderabad region

Machine side water mist dust control — every Hyderabad region project is of this type.

Region at a Glance

RegionHyderabad and nearby industries
First CustomerA reputed construction company in Hyderabad
How They Found UsFriend and business circle in Chennai; saw our NAPC crusher installation in person
ScopeComplete machine side dust control for 2 units
Nozzles40, across the two units
MotorSingle phase 1 HP — complete dust control achieved
Plant Class200 TPH crusher dust control system
Erection Started2012
Projects SinceMore than 5 in the region — all machine side dust control

Hyderabad is one of six regions in our dust control record. See the full overview of both system types, or the Bharatpur project in Rajasthan — two 300 TPH units erected 3,000 km from our works.

Frequently Asked Questions

How many nozzles can one 1 HP motor run?

On the Hyderabad project, 40 nozzles across two large crusher units are all driven by a single phase 1 HP motor, and complete dust control was achieved. The output comes from nozzle design and water mist technology rather than pumping power, which is what allows one small motor to cover a plant that size — and what keeps the running cost negligible.

Does a bigger crusher need a bigger dust control motor?

Not in our systems. A single 1 HP own-make high pressure motor serves mining industries of any size up to 200 TPH. On the Hyderabad units the answer to larger plant was more nozzles — 40 of them — not a larger pump.

Can I see a Thumba dust control system running before I order?

That is exactly how this project started. The Hyderabad customer learned of our work at NAPC in Chennai through their business circle and went to see the system directly in that crusher unit before finalising anything. We are glad to point prospective customers at a working installation near them — after 300+ projects there is usually one within reach.

Do you work in Telangana and Andhra Pradesh?

Yes. Our first Hyderabad project was erected in 2012 and more than 5 projects have followed in the region, all machine side dust control on crushers around the 200 TPH class. Most came by recommendation from the first customer to nearby mining industries.

Want to See One Running First?

Tell us where your plant is and we will point you at a working installation nearby — then quote your site on what you have seen, not on a brochure.

Get a Free Site Study WhatsApp Us +91 98433 35703

More Dust Control Regions

Chennai and Kanchipuram region dust control projects
Chennai & Kanchipuram

The NAPC project this customer came to see — and 15+ others since 2008.

Read Story
Karur region dust control projects
Karur Region

40+ projects and the cone crusher nozzle problem we had to solve in 2010.

Read Story
Bharatpur Rajasthan dust control project
Bharatpur, Rajasthan

3,000 km from Palani — two 300 TPH silicon units, erected in 15 days.

Read Story
All dust control industrial customers
All Dust Control Customers

How both systems work, and every region we have covered since 2004.

View Overview

Project details on this page are shared from Thumba Agro Technologies' own project records, with permission. The customer's name has been withheld at their preference. To request a correction or removal, contact info@thumbaagrotech.com.